Personalized Mailers

Personalized Mailers

★ ★ ★ ★ ☆ (4.8)
Product Description

Best use case for Mailerbox is direct shipping to your customers. Simply place your product inside the mailer box and rest assured that it will be delivered completely protected without any damage during transit. You can get Personalized Mailers in various dimensions and prints. We offer Free Mailer Boxes as part of your order so that you can physically inspect them before bulk production begins. Combination Box Mailer can be coated with smooth matte for soft touch finish and high gloss for enhancing colors. We make Custom Mailers boxes at wholesale rates with fastest turnaround time and free shipping worldwide.

  • Paper Choices
    From sturdy SBS (16–24 pt) to eco-friendly Kraft and durable Corrugated options (E, B, AB flutes), we’ve got the right stock for every packaging need.
  • Printing Options
    Bring your design to life with high-quality offset printing in full CMYK or up to 4 PMS spot colors for precision branding.
  • Finishing Touches
    Add that extra polish with matte or gloss lamination, spot UV highlights, or a premium soft-touch finish.
  • Proofing
    See it before it’s made—choose from a digital 2D flat view or a realistic 3D mockup.

File Setup Guidelines

  • Resolution
    Minimum 300 dpi required for sharp, clear results.
  • Color Mode
    • Submit in CMYK for print-ready files.
    • RGB files will be converted to CMYK (colors may shift).
  • Bleed, Cutline & Safety
    Add 0.25” total bleed (0.125” on each side).
  • Production & Shipping Time
    Most orders are produced and shipped within 7–10 business days.
  • Delivery Considerations
    At CustomPrintline, we work hard to ensure every order reaches you on time. However, certain factors may occasionally extend delivery times, including:
    • Artwork or file setup issues
    • Federal holidays
    • Large volume orders
    • Unforeseen events (force majeure)
  • Defects Covered
    At CustomPrintline, our goal is not only to meet your expectations but to help your business succeed. In the rare case of a manufacturing defect, we stand behind our work and will gladly provide either a reprint or a refund.
  • Reprint/Refund Requests
    Must be submitted within 7 calendar days of delivery.
  • Lost Shipments
    Must be reported within 15 days of the ship-out date.
  • Cancellations
    We understand that plans can change. If you need to cancel an order, please notify us immediately. Refund eligibility depends on:
    • If production has not yet begun, you are entitled to a full refund.
    • If production is already underway, refunds will be adjusted based on how far along your order is in the process.
  • 🌍 Global Delivery
    CustomPrintline partners with all major carriers to deliver packaging materials across the globe. For convenience and cost-efficiency, all boxes are shipped flat-packed. 📦
  • Tracking & Dispatch
    As soon as your order is dispatched, you’ll receive tracking details to follow your shipment every step of the way. 🚚✨
Fill in the form below to receive a custom quote!

Quantity:

Material:

Outside Print:

Inside Print:

Finishing:

Add-ons:

📤 Attach Artwork (optional)

By providing your phone number and submitting this form, you consent to receive SMS text messages from CustomPrintline regarding your quote request for custom packaging. These messages may include confirmation of quote submission, a reference quote number, and follow-up communications from a CustomPrintline representative. Message frequency may vary. Message and data rates may apply. Reply STOP to opt out or HELP for more information. View our Privacy Policy

Frequently Asked Questions

Got questions about custom boxes? You’re in the right place. Whether you’re a business owner aiming to elevate your brand or simply curious about personalized packaging, our FAQs break it all down—clear, simple, and packed with insights to help you make the best choice for your packaging needs.

Read More

We don’t really have any minimums but we generally recommend ordering at least 100 pieces so that you can get a better price per box and more value for your order.

We can help with placing your artwork on the box dieline but unfortunately we cannot make the designs from scratch.

Yes, once an order is placed, we always dispatch custom Mailerbox samples so that you can physically inspect the boxes and make sure they work for your use case. We can then make any necessary changes before bulk production begins.

Our production team needs approximately 8 to 10 business days followed by a few days of ground shipping. In most cases, we are able to deliver Mailer Boxes in less than 2 business weeks. For rush service and quicker delivery options please contact us at (888) 840-2012 or email at [email protected]

Yes, we offer a range of Custom Mailers to choose from such as box size, shape, colors, and finishing. We can also print on both interior and exterior of Mailer Boxes.

We offer several material options for Shipping Mailers including durable paperboard, kraftboard and luxury rigidboard. Each option is designed to protect your items during transit while keeping branding clear and professional.

Customizable Mailer Boxes work well for both small and large businesses because they help secure your shipments while customized printing also makes them stand out to help build customer trust.

Yes, we can produce them in multiple sizes so you can match the packaging to your product. This helps reduce wasted space and keeps costs practical and affordable. Check with our expert team for the correct box size for your products.

Eco-friendly materials such as natural brown kraft boards are available for organizations looking for greener and sustainable packaging.

Pricing depends on a few factors such as the box size, stock material, printing colors and total quantity of boxes we are producing. Ordering higher quantities usually brings the cost per unit down and helps you stay within budget.

Personalized Mailers | Custom Mailer Boxes | Branded Shipping Mailers

Utilizing Personalized Mailers has become an essential choice for online eCommerce and modern retail businesses. MailerBox offer a robust combination of optimized style, sturdy protection, and ease of use — making it ideal for delivering a memorable unboxing experience. At CustomPrintline, we manufacture Custom Mailer Boxes that align perfectly with elevating your brand presentation while also helping to secure your products during shipping.

Our Branded Shipping Mailers are made with 18 pt. quality precision checks to ensure your items are delivered safely while maintaining your brand presence because of the high quality off-set printing and beautiful matte or high gloss coating. Mailer boxes are designed from the ground up to make a lasting impression on your customers, whether you are shipping promotional apparels, household cosmetics, books, or eletronics accessories.

Mailer Packaging is best known for its durability and ease of use as it comes with EAR LOCKS that allow for quick assembly without any taping or chemical adhesives. Custom Printed Mailer Boxes offer an impactful and cost effective soltion to enhance your packaging presentation especially for from small-scale online sellers and established retail stores.

Features, Uses & Customization

CustomPrintline's production team ensures that all orders for Custom Mailers are manufactured to perform flawlessly as they are a represention of your business. Every speficiation — from stock selection to printing and finishing choices — is handled with meticulous care.

  1. Material Quality:
    Mailer Packaging typically requires sturdy material for its construction. We have a range of flutes to choose from that help with packaging heavier items or delicate light weight products. We ensure each and every Mailer Box manufactured by us provides robust protection for your products during transit.

  2. Simple Assembly:
    Our Small Mailers feature a tuck-end-locking system that is easy to fold for stacking and and even quicker to assemble for shipping. The tool-free setup makes these boxes perfect for fast-paced fulfillment environments.

  3. Complete Customization:
    A huge range of customization options are available for your Branded Mailer. Be as creative as you like and let your inner artist shine. You select the box specs, CMYK or PMS print colors and we will use our manufacturing expertise to provide the best possible print results. Represent your brand with colorful graphics or keep it minimalistic. Your choice, your custom mailer box.

  4. Premium Finishing:
    Elevate the visual appeal of your Decorative Mailers with smooth matte (soft coating) or high gloss lamination for enhancing colors, spot UV coating to enhance your logo, embossing, debossing and also hot foil stamping. Our premium finishing and coating add-ons provide exciting opportunities for you to make your packaging boxes stand out from others.

  5. Eco-Friendly Manufacturing Processes:
    At CustomPrintline, our Shipping Mailers are manufactured with 100% recyclable and fully biodegradable stock materials, offering businesses an eco-conscious packaging solution.

  6. Reliable Printing:
    We use advanced offset printing which is basically the higest quality printing for cardboard boxes - to ensure crisp, sharp, and color-accurate printing results. We recommend using Pantone color for near perfect color matching (90 - 95%) which is idea for consistent branding across all your printed boxes.

Industry Applications

Personalized Mailers are highly adaptable and have a use case for wide variety of industries. Due to their sturdy manufacturing and easy to assemble shape, mailerboxes are a perfect choice for reliable and go-to packaging for both retail outlets and online businesses that require e-commerce packaging.

  1. Fashion & Apparel:
    Apparel and clothing brands prefer Mailer Boxes because these are easy to fold, quick to assemble and provide opportunities for customizations with attractive design that help make each delivery feel premium yet personal.

  2. Beauty & Cosmetics:
    High-end cosmetic industry heavily relies on branded boxes and Custom Printed Mailer Boxes provide the perfect blend of creating an elegant unboxing experience for skincare and makeup products while securing the items with custom inserts during transport and delivery.

  3. Subscription Boxes:
    Monthly subscription service businesses must use Branded Mailers to uniquely combine great box style with its sturdy functionality, making customers excited for every monthly delivery.

  4. Corporate Gifting and Promotional Packaging:
    Our Decorative Mailers work best for Promotional and PR packaging such as gifting your employees, and also for promotional giveaways to your customers, offering a professional yet personal touch.

  5. Food & Confectionery:
    Mailer Packaging becomes ideal for dry snacks, chocolates, or tea sets when an inner liner or an extra coated is applied on the box interior that makes it food-safe.

  6. Electronics & Accessories:
    We are able to offer Mailer Boxes Wholesale pricing for e-commerce tech products and gadgets sold in online stores. Using mailer boxes is essential for their strength, protection, and visually appealing presentation.

Customization Options

At CustomPrintline, your packaging is treated as an extension of your brand. Every Custom Mailer Box can be designed to reflect your product style, message, and overall identity.

Box Styles:

  • Mailer Box: Standard structure ideal for diverse product types.

  • Custom Mailers: Tailored designs built for unique packaging needs.

  • Decorative Mailers: Enhanced with finishes for a premium appearance.

  • Small Mailer: Compact box for lightweight or delicate products.

Material Choices:

  • Kraft Paperboard: Natural brown material that has a rough touch and feel.

  • White Corrugated Board: Premium white material that comes with coating (matte or gloss) making it ideal for high-quality printing.

  • Rigid Greyboard: Very sturdy and durable material used for high-end boxes similar to an iPhone box.

Printing Options:
We offer CMYK and Pantone printing methods for color accuracy. Custom Printed Mailers are manufactured with high-resolution offset technology to ensure sharp and crisp print with near perfect color consistency.

Finishing Add-ons:
We have a variety of add-ons to choose from such as smooth matte finishing (soft touch) or high gloss coating (shine lamination), hot foil stamping - gold and silver, embossing/debossing, and PVC window patching.

Mailer Boxes are shipped flat to save shipping costs. They can also be quickly assembled after delivery for efficient use.

Why Choose CustomPrintline

Choose CustomPrintline to partner with expert custom box manufacturers who understand end-to-end packaging from idea to delivery. Our engineering team combines creativity, technical know-how, and pixel-perfect printing techniques to produce packaging that enhances your brand’s value. We don’t just print boxes — we make packaging boxes that help sell your products.

  • All-inclusive Pricing: Affordable mailer box pricing with superior quality manufacturing. We provide all-inclusive prices with free door delivery and no hidden charges.

  • Fast Turnaround: Our streamlined workflow ensures customized boxes are produced and shipped quickly — typically within two business weeks.

  • Sales & Support: Our excellent support team provides guidance every step of the way, from quotation to delivery.

CustomPrintline is the perfect choice for a 100% in-house packaging manufacturer. Our packaging solutions help businesses lower costs while increasing brand recognition. Connect with our packaging experts today or request a free quote to discuss your Mailer Box Designs with free shipping.

Affordable Custom Box Solutions
Free Delivery - No Hidden Charges
Discounts for Bulk Quantities
Premium Print Quality

Copyright © 2025 customprintline. All Rights Reserved.